Rotary Kiln Systems

Technology that impresses: Our rotary kiln technology is the ideal solution for complex requirements in thermal waste treatment. It ensures uniform dwell time, optimal mixing, and high operational reliability. It is particularly successful in the incineration of hazardous waste and mono sewage sludge incineration. Additionally, rotary kiln technology enables efficient and controlled production of biochar through pyrolysis. Maximum efficiency, flexibility, and sustainability for the most demanding applications.

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Power Service Solutions offers innovative technologies for the thermal treatment of various types of waste – reliably and efficiently implemented through rotary kiln systems with downstream combustion chambers.

 

Areas of Application:

  • Thermal treatment of liquid and gaseous waste materials
  • Thermal treatment of contaminated residues
  • Thermal recycling (e.g., recycling of asphalt)
  • Incineration of hazardous waste, e.g., from the chemical industry
  • Pyrolysis of various fuels, e.g., for the production of biochar
  • Mono-incineration of sewage sludge with the possibility of subsequent phosphorus recovery
Depending on the process engineering requirements, the process in the rotary kiln is conducted according to either the counter-current or co-current principle. The reactions occurring in the rotary kiln can be either exothermic or endothermic. For endothermic processes, such as pyrolysis, we optionally offer external heating of the rotary kiln to precisely provide the required reaction heat.
Designing an efficient rotary kiln system requires a thorough analysis: this includes determining the flue gas volume and temperature (combustion calculation), defining the residence time, and calculating the optimal fill level. These parameters are crucial for sizing the rotary kiln, especially its diameter and length.
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A particular challenge is the integration of the rotary kiln furnace into existing plant systems. The interfaces with the overall plant must be planned with special care to ensure smooth operation.

We have the necessary expertise, proven calculation and planning tools, as well as many years of experience to reliably carry out these complex tasks.