Engineering
Strong engineering for strong projects: With our comprehensive engineering expertise, we lay the foundation for your vision – whether it involves combustion systems, boiler and pipeline construction, steel and ductwork, or E&IC technology. We support your project from the initial idea to successful implementation.
To plan your projects in a holistic and future-proof way, Power Service Solutions provides comprehensive engineering services. Based on proven technologies, we always deliver customized plant and product designs that are precisely tailored to your requirements and specifications.
Our experienced engineers plan and support both basic and detailed engineering for a wide range of combustion and steam generation technologies throughout the entire project lifecycle. Our range of services particularly includes:
- Process Engineering
- Product Development and Design
- Electrical, Instrumentation and Control (E&IC)
To enhance planning reliability, we rely on state-of-the-art engineering tools and CAD software. New components are integrated into existing systems — if necessary — using high-resolution, precision laser scans.
Process Design
- Concept development and feasibility studies
- Thermodynamic calculation and design (greenfield development and brownfield redevelopment)
- CFD analysis (computational fluid dynamics simulation)
- Plant performance evaluation and optimization
- Fuel switch analysis
- Analysis of boiler load flexibility (e.g. boiler load increase; minimum load reduction, start-up optimization)
- HAZOP and SIL analysis
- Commissioning support and customer training
Product Development and Design
Combustion Technologies
- New design (basic and detail) as well as optimization of combustion systems, burners, and mills
- Fuel conversions and co-firing of various fuels
- Grate firing technology, ash and slag handling
- Dimensioning and design of new components
- Recalculation and optimization of existing plant components
Steam Generation and Piping Systems:
- Rehabilitation and optimization of various boiler types and BoP (Balance of Plant) components
- Basic and detail engineering of all types of pressure parts and piping systems
- Design examination in accordance with applicable statutory regulations
- Calculation of pressure parts and stress analysis (including FEA)
- Dimensioning and design of new components
- Recalculation and optimization of existing plant component
General Services:
- Layout planning
- Steel structure design and calculation
- Support during construction and commissioning
- Product placing on the market (Declaration of Conformity and CE certification)
Electrical, Instrumentation and Control (E&IC)
- Development of electrical and automation concepts
- Specification of required instrumentation (sensors)
- Basic electrical engineering
- Functional safety management
- Evaluation and optimization of plant performance
- System analyses (debugging)
- Support during electrical installation and commissioning